Transforming Aged CNC Machinery for MICRON SUPRIM PVT. LTD.
Introduction
Tulja Hi-Tech Automations Pvt. Ltd. takes pride in revitalizing industrial machines, enhancing productivity, and ensuring precision in manufacturing. This case study highlights our successful reconditioning of an aging ACE CUB machine for MICRON SUPRIM PVT. LTD., a leading automobile component manufacturer in Pune.
Client Overview
Client Name: MICRON SUPRIM PVT. LTD.
Location: Kondwa, Pune
Industry: Automobile Component Manufacturing
Products: Precision Automobile Parts
Machine in Focus: ACE CUB (20+ years in operation)
Before
After
Challenges Faced
1. Key Problems
- Excessive Wear & Tear: 20+ years of operation led to significant mechanical deterioration.
- Compromised Accuracy: Geometrical inaccuracies resulted in frequent production errors.
- High Rejection Rates: Quality inconsistencies led to increased product rejection.
- Frequent Breakdowns: Machine downtime had reached 20%, disrupting production schedules.
- Outdated Electrical Systems: Limited availability of spare parts and technical support for controllers and drives.
2. Business Impact
- Reduced Productivity: Production capacity was significantly affected.
- Quality Control Issues: Increased rejection rates led to financial losses.
- Operational Bottlenecks: Heavy reliance on skilled operators and machine downtime impacted deliveries.
- Client Confidence Decline: Reliability concerns hindered new business opportunities.
Why MICRON SUPRIM Chose Tulja Hi-Tech
- MICRON SUPRIM evaluated multiple vendors and selected Tulja Hi-Tech based on:
- Expertise in CNC Reconditioning – Proven track record in revitalizing aging CNC machines.
- Industry Experience – 20+ years of experience in automation and retrofitting solutions.
- Customized Automation Solutions – Tailored approach to meet unique manufacturing needs.
- Advanced Control System Integration – Modernization using PLC, HMI, and SCADA systems.
- Comprehensive Overhaul Approach – Detailed assessment, precision restoration, and quality assurance.
- Commitment to Timely Execution – Delivering projects efficiently without compromising quality.
The Retrofitting Approach
Step 1: Machine Assessment & Dismantling
- Received and thoroughly inspected the ACE CUB machine.
- Dismantled key components, including slides, ball screws, turret, spindle, and electrical systems.
Step 2: Precision Restoration & Upgrades
- Geometrical Accuracy Restoration: Precision grinding of X & Z slides.
- Component Replacement: New ball screws, bearings, and spindle components.
- Hydraulic & Cooling System Servicing: Ensured smooth operation and efficiency.
- CNC Retrofitting: Upgraded to Siemens 808D CNC system, improving automation and efficiency.
- Electrical Overhaul: Complete rewiring and installation of modern drives & controllers.
- Machine Repainting: PU paint application for protection and aesthetic enhancement.
Step 3: Quality Validation & Commissioning
- Accuracy Verification: Ensured compliance with OEM standards.
- Job Trials: Conducted successful test runs for real-world production scenarios.
- On-Site Installation & Commissioning: Reinstalled and tested the machine at the client’s facility.
- Comprehensive Documentation Handover: Provided spare parts, manuals, and electrical schematics.
Achieved Results
✅ Restored Accuracy: Precision comparable to a new machine.
✅ Doubled Productivity: Enhanced operational efficiency and reduced cycle times.
✅ Near- Zero Rejection Rates: Improved consistency in production quality.
✅ High Client Satisfaction: MICRON SUPRIM PVT. LTD. praised the transformation.
✅Business Growth: Increased efficiency led to higher profitability and customer trust.
Conclusion
Tulja Hi-Tech Automations Pvt. Ltd. successfully revitalized an aging ACE CUB
machine, reinforcing MICRON SUPRIM PVT. LTD.’s commitment to quality and
efficiency. Our expertise in CNC reconditioning, automation, and control system
integration ensures that legacy machines continue to deliver exceptional
performance.
Do you have aging machinery affecting your production? Connect with us today to
explore how Tulja Hi-Tech can help modernize your equipment and maximize
efficiency! 🚀
Contact No.+919822627554, Email:- arunumane@tuljahitech.com
OR Visit www.tuljahitech.com
#Manufacturing #CNCReconditioning #Automation #Productivity #Engineering
#Retrofitting #QualityAssurance #TuljaHiTech #IndustrialAutomation
#AutomobileIndustry
